Modern Manufacturing;
I’ve been fortunate to have worked with companies
that have not opted-out for low cost outsourcing
(well, except for one, which will remain nameless).
I'm passionate about manufacturing because I know
it can be strong again someday. If you compare any
product made in China to what's manufactured here
in the U.S.A., you see such a difference in quality.
I'm beginning to see the trend reverse as jobs are
starting to come back.
Today’s automobiles are manufactured to last 7 to 8
years trouble free. This is no fault of the
manufacturing processes, rather the material
inadequacies. At American Classic Conversions we
take a strong chassis and retro-fit them with
electric motors. In part, the chassis was made
lighter over the years to achieve better fuel
efficiency and cost reduction. Aside from the
obvious safety compromises, the chassis of today’s
vehicles are not engineered to last , they do
perform to the best of their ability yes, but last…,
no. With an electric drive train, the cost of driving
a classic car that will out last any modern car is
worth consideration.
Current Endeavors
As a member of the maintenance team at the
Tennant Company I’m enjoying the challenge of
helping to keep the factory
running on all cylinders. Our
machine-to-tech ratio is an
astonishing 30:1 as we run
around the clock. Tennant
designs and manufactures excellent products that
are definately built to last! Oh…, and this company
started 10 years after the Civil War!
I started my manufacturing
career building two-way radios
for the E.F. Johnson Company.
Since then I’ve enjoyed the
fast pace environment of being
an automotive Tier 1 supplier;
then into the highly detailed ,
heavily documented world of
manufacturing medical devices for the Guidant
Corporation. As a process perfectionist, I prefer
the medical device environment because quality is
paramount to everything. My next stop was
building low volume, high mix aerospace
assemblies for Honeywell while working at
Celestica, Inc. Kudos to Honeywell for having
meticulous quality standards. After Celestica, I
worked for the Berquist Company creating CAD
drawings for a variety of consumer products.
You can review the type of equipment I’ve
worked on, from past to present. My list will
include only the equipment which I’ve gained
experience on.
One of the exciting advances in
manufacturing, referred to as additive
manufacturing, is the flexibility 3D printing has
provided. I can measure, design and print
many replacement parts within hours rather
than waiting a day or two for delivery.
The wish list of some machines I’d like to
get a close-up look at include; the Mori Seiki
- , very impressive. Also, any
machine using the new line of Siemens PLC’s
called the Simatic Series. These PLC’s are
designed for the sensors or devices to be
addressed on the internet giving the line
controllers low level data
to help make the macro
decisions and to do
central location
diagnostics.
Is the day coming
soon when technicians
repair the machines that
repair the machines?
<<<Interesting photo of
an outdoor press brake.
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